Su Suntan Polystyrene Film Capacitors

March 10, 2009 Views
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In these devices, polystyrene film is used as the dielectric. This type of capacitor is not for use in high frequency circuits, because they are constructed like a coil inside. They are used well in filter circuits or timing circuits which run at several hundred KHz or less.

The component shown on the left has a red color due to the copper leaf used for the electrode. The silver color is due to the use of aluminum foil as the electrode.

  • The device on the left has a height of 10 mm, is 5 mm thick, and is rated 100pF.
  • The device in the middle has a height of 10 mm, 5.7 mm thickness, and is rated 1000pF.
  • The device on the right has a height of 24 mm, is 10 mm thick, and is rated 10000pF.
  • These devices have no polarity.

 

Su Suntan Capacitor Circuit

March 10, 2009 Views
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In an electronic circuit, a capacitor is shown like this:

electrical circuit

©2007 HowStuffWorks

When you connect a capacitor to a battery, here's what happens:

capacitor connected to a battery

  • The plate on the capacitor that attaches to the negative terminal of the battery accepts electrons that the battery is producing.
  • The plate on the capacitor that attaches to the positive terminal of the battery loses electrons to the battery.

Once it's charged, the capacitor has the same voltage as the battery (1.5 volts on the battery means 1.5 volts on the capacitor). For a small capacitor, the capacity is small. But large capacitors can hold quite a bit of charge. You can find capacitors as big as soda cans that hold enough charge to light a flashlight bulb for a minute or more.

Even nature shows the capacitor at work in the form of lightning. One plate is the cloud, the other plate is the ground and the lightning is the charge releasing between these two "plates." Obviously, in a capacitor that large, you can hold a huge amount of charge!

Let's say you hook up a capacitor like this:

Here you have a battery, a light bulb and a capacitor. If the capacitor is pretty big, what you will notice is that, when you connect the battery, the light bulb will light up as current flows from the battery to the capacitor to charge it up. The bulb will get progressively dimmer and finally go out once the capacitor reaches its capacity. If you then remove the battery and replace it with a wire, current will flow from one plate of the capacitor to the other. The bulb will light initially and then dim as the capacitor discharges, until it is completely out.

In the next section, we'll learn more about capacitance and take a detailed look at the different ways that capacitors are used.

Su Suntan Variable Capacitors

February 11, 2009 Views
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Suntan Technology Company Limited
---All kinds of Capacitors

Variable capacitors are mostly used in radio tuning circuits and they are sometimes called 'tuning capacitors'. They have very small capacitance values, typically between 100pF and 500pF (100pF = 0.0001µF). The type illustrated usually has trimmers built in (for making small adjustments - see below) as well as the main variable capacitor.

Many variable capacitors have very short spindles which are not suitable for the standard knobs used for variable resistors and rotary switches. It would be wise to check that a suitable knob is available before ordering a variable capacitor.

Variable capacitors are not normally used in timing circuits because their capacitance is too small to be practical and the range of values available is very limited. Instead timing circuits use a fixed capacitor and a variable resistor if it is necessary to vary the time period.

Su Suntan A Bad Capacitor Story Ends Happily

January 31, 2009 Views
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Suntan Technology Company Limited
---All kinds of Capacitors

I worked as a design engineer for an optical-telecom company that had deployed 1000 pieces of equipment worldwide. Having so many modules in the field means a trickle of returns, and it was my job to investigate the failures. One investigation taught me a wonderful lesson.

I received a module whose source of failure was easily identifiable: a charred tantalum capacitor. It failed short, making the whole multithousand-dollar module nonoperational. This surface-mount capacitor—with a 7343 footprint and 20V rating—was sitting on a 12V-dc plane. This failure rate of one capacitor in about 10,000 pieces in this time span was well below the statistical prediction. I took a picture of the fallen capacitor and considered the case closed.

In a few weeks, a customer returned a similar module with a charred and shorted capacitor in the same location. Even including this case, the failure rate was still below statistical prediction. I knew there were five more identical capacitors on the board, sitting in parallel on the same 12V-dc plane. In addition to the module's failure rate, I now had a one-in-six chance with the capacitors. So, I took another picture. I wrote a report to calm upper management, but I had a feeling that I'd better study reliability calculation in general and reliability for tantalum capacitors in particular, and the faster, the better.

In another few weeks, I received another failed module. The same capacitor looked bad. I had by now done my studying and could intimidate other people by saying long and complicated sentences about reliability, but why was it always the same capacitor? Overvoltage? Spikes? No way. The same plane contained plenty of sensitive stuff that would fry well before the capacitor even felt it. Having nothing better, I clung to the theory of excessive ripple current.

The idea of a temperature rise due to ripple current causing the failure gained traction when all three photos of the fallen capacitors revealed a common condition: almost no solder on each negative terminal. The electrical connection was still good, but there was little solder. The capacitor's positive terminal was fine with a fair amount of curvature-profiled solder. I started to promote the idea that the lack of solder had caused impeded thermal contact, but it was only wishful thinking. I calculated the worst ripple current: 10% of the maximum rating. On an operational board, I got less than 5%.

I had already dismissed other ideas—from excessive humidity to airflow turbulence. Suddenly, the picture of the layout popped up in my mind. The layout sections for the five good capacitors were identical: Vias were close to both terminals going down to an internal layer. The bad capacitor had a via at the positive terminal, but, at the negative end, there was a heavy trace going inside the footprint, beneath the capacitor, and only then outside. That's when I knew how to fit together all the pieces of the puzzle.

On the positive terminal, the solder stayed where it was supposed to, clinching the terminal to the PCB (printed-circuit board). On the negative side, however, during assembly, the melted solder drifted under the capacitor and solidified, lifting the negative end and bending the capacitor just enough to create a microcrack—a capacitor's well-known nemesis. I never felt as much excitement writing a technical report as I did the next day.

Su Suntan Capacitor History

January 13, 2009 Views
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Suntan Technology Company Limited
---All Kinds of Capacitors

In October 1745, Ewald Georg von Kleist of Pomerania in Germany found that charge could be stored by connecting a generator by a wire to a volume of water in a hand-held glass jar. Von Kleist's hand and the water acted as conductors and the jar as a dielectric. Von Kleist found that after removing the generator, touching the wire resulted in a spark. In a letter describing the experiment, he said "I would not take a second shock for the kingdom of France." The following year, the Dutch physicist Pieter van Musschenbroek invented a similar capacitor, which was named the Leyden jar, after the University of Leyden where he worked. Daniel Gralath was the first to combine several jars in parallel into a "battery" to increase the charge storage capacity.

Benjamin Franklin investigated the Leyden jar, and proved that the charge was stored on the glass, not in the water as others had assumed Leyden jars began to be made by coating the inside and outside of jars with metal foil, leaving a space at the mouth to prevent arcing between the foils. The earliest unit of capacitance was the 'jar', equivalent to about 1 nanofarad.

Leyden jar or flat glass plate construction was used exclusively up until about 1900, when the invention of wireless (radio) created a demand for standard capacitors, and the steady move to higher frequencies required capacitors with lower inductance. A more compact construction began to be used of a flexible dielectric sheet such as oiled paper sandwiched between sheets of metal foil, rolled or folded into a small package.

Early capacitors were also known as condensers, a term that is still occasionally used today. It was coined by Alessandro Volta in 1782 (derived from the Italian condensatore), with reference to the device's ability to store a higher density of electric charge than a normal isolated conductor. Most non-English European languages still use a word derived from "condensatore".
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